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| A metal mobile phone case "intelligent manufacturing" journey |
| Release Date: 2015-09-09 Number of views: 9224 News Editor: |
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Quanzhou Jiatai CNC continues to upgrade intelligent manufacturing equipment, break through foreign monopoly, seize Apple, Samsung mobile phone production line market
The TL510 high speed drilling and tapping center can be used to process Apple mobile phones
The equipment produced by Jiatai can be used for processing mobile phone panels
N Haidu reporter Li Qiuyun, Xu Xisi and Xie Mingfei Improve the quality of manufacturing development, and strive to reach 500 billion yuan of industrial added value in 2020, and the proportion of research and development expenditure in the whole society to GDP will reach 2.8%。In terms of leading industries, accelerate the promotion of textile shoes and clothing, petrochemical, machinery and equipment, building materials and home furnishing to the medium and high-end;In terms of characteristic industries, promote the cluster development of food industry, craft products and paper printing;In terms of emerging industries, we will accelerate the cultivation of a new generation of information technology, new energy, energy conservation, environmental protection, and biomedicine。For growth-oriented industries that have a certain scale, but whose cluster advantages are not yet obvious, we will support each county (city or district) to show its own talent, base itself on its characteristics, and make breakthroughs in key areas。-- Zheng Xincong, Secretary of Quanzhou Municipal Party Committee This year, Quanzhou put forward the "Quanzhou Manufacturing 2025", and the "development of intelligent manufacturing" as the first of the three special plans, the "intelligent equipment" as a key cultivation of emerging industries, pointing out a new direction for the development of machinery and equipment industry。 Every transformation and upgrading of the equipment manufacturing industry will bring changes to downstream production enterprises。As small as a metal mobile phone shell, as large as the technical upgrade and intelligence of CNC machine tools, will promote the change of production efficiency or production process。The continuous upgrading of Fujian Jiatai Group's products is a microcosm of these changes。 Drilling and tapping center automatic processing of castings into "art" A piece of metal casting, how many processes need to go through to become a beautiful mobile phone shell in our hands？ 这个问题，不光你我关心，李克强总理也很好奇。今年4月，李克强总理到访福建澳门新葡京博彩集团（下简称“澳门新葡京博彩”）时，有一张照片被各大网站转载引用。照片中，李克强在车间里拿起一个金属手机外壳正在端详，澳门新葡京博彩董事长苏亚帅则从旁讲解。The prime Minister is interested in this sample, it is from Jiatai's star product - high-speed CNC drilling and tapping center。 This year, affected by the environment, the development of the machine tool industry and other industries are showing a downward trend。Jiatai CNC TL510 high-speed drilling center, but ushered in continuous orders。The machine tools shipped from Quanzhou are sent to mobile phone manufacturers in Guangdong and other places to process mobile phones from domestic and foreign brands such as Apple and Samsung。 "Before 2012, high-speed drilling and tapping centers for processing 3C products were basically monopolized by foreign products, and the purchase price was also very high.。Su Ya Shuai introduced, mobile phone shell and other consumer electronics, 3C communication products, to have both beautiful and practical, complex curved surface, the drilling center processing efficiency, accuracy, automation and other high requirements, enterprises imported machine tools and equipment from abroad。The trend of metalization of mobile phone shell led by Apple mobile phone led to the explosive demand of 3C enterprises for high-speed drilling and tapping center machine tool equipment, and Jiatai targeted this market at that time。 Since 2013, Jiatai's drilling and attack center has undergone several rounds of technological changes and has been continuously upgraded according to customer and market needs。Taking the TL510 as an example, the maximum spindle speed can be achieved at 24,000 revolutions per minute。Two or three years ago, the average level of the same parameter in the domestic industry was about 10,000 revolutions per minute。 "Two indicators to measure the drilling center, one is speed and one is precision。The higher the speed and the higher the precision, the more complex processes can be achieved and the more refined products can be produced。From a technical point of view, every several thousand revolutions of speed, the threshold is extremely high, not to mention doubling。In addition, more importantly, the improvement of the level of automation can reduce errors and improve accuracy。 At present, Jiatai's drilling and tapping center can achieve a metal mobile phone shell molding。In popular terms, a piece of metal casting is sent into the drilling and tapping center, all processes are processed by calculation, and various control signals are issued by the numerical control device, and the machine tool can automatically drill, tap, mill, and polish according to the shape and size of the drawing requirements, and when it comes out, it becomes a smooth and exquisite cell phone shell with a fine texture。 Force intelligent production line to achieve "unmanned chemical factory" In the context of the industry downturn, the order volume of Jiatai in the first half of this year increased by 20%, and the annual growth rate is expected to reach 30% to 50%。The High Speed drilling and Attack Center is just one of the many products of Jiatai。Byd, Tongda Group, Zhengxing wheel and other well-known enterprises are Jiatai customers。 At the beginning of 2015, Quanzhou determined the "three thousand" work goals of the "CNC generation" demonstration project: one thousand robots, one thousand 3C drilling and attack centers and one thousand sets of "CNC generation" equipment promotion and application。Among them, "One thousand 3C drilling and tapping centers" is to build 3C drilling and tapping center demonstration production lines with Jiatai as the core, and demonstrate applications in some enterprises in Quanzhou。 Suya Shuai said that the third and fourth generation of TL510 will be available soon, and there are many highlights from material to technology。 Improving the level of equipment intelligence is another direction of Jiatai's next development。"This year, we will launch two smart production lines, both for the 3C industry。Suya Shuai revealed that the upcoming intelligent production line will be equipped with a robot with a high-speed drilling and tapping center, and increase functions such as cloud management and online detection。This production line from CNC systems, robots to machine tools all domestic, in the future, can be used in automotive parts, plumbing and bathroom and other fields, as well as high temperature and other special working environment, so as to achieve "unmanned chemical plant"。 The bright spot on the smart production line is that with built-in sensors and mobile Internet, the machine is like wearing a smart bracelet, and the data such as how many parts are produced, how long it takes, and the failure rate will be transmitted to the cloud platform, and enterprises can improve the process in time according to the data。 Policy highlights Several Opinions on Accelerating the implementation of the "Quanzhou Manufacturing 2025 Development Outline" was put forward，We should strengthen the agglomeration effect，We will raise the level of cluster development of competitive industries，Including industrial concentration and intensive layout, bigger and stronger leading enterprises, the construction of "special" small and medium-sized enterprises, improve the level of cluster cooperation and supporting，There are clear support and incentive policies。 Among them, to improve the level of cluster cooperation and supporting, in accordance with the requirements of "mutual matching, promoting cooperation, seeking win-win results, and seeing results", continue to implement the special action of "10,000 enterprises hand in hand", establish and improve the working mechanism of cooperation and supporting system between leading enterprises and local small and medium-sized enterprises and the development of modern industrial clusters。Leading enterprises organize small and medium-sized enterprises to deepen professional division of labor around the supply chain，Each year, 1% of the sales of actual collaborative supporting products will be added in the city area，Give leading enterprises a subsidy of up to 1 million yuan;Small and medium-sized enterprises for leading enterprises supporting the annual processing output value of more than 5 million yuan，Or annual processing fee of more than 2 million yuan，A maximum subsidy of 200,000 yuan will be given to small and medium-sized enterprises。 Mathematical transformation The "Implementation Opinions on Further Promoting Industrial Transformation and Upgrading" proposed that by 2020, Quanzhou's advantageous industries should continue to improve their status in the country and the world。 其中，Textile shoes and clothing, petrochemical, machinery and equipment, building materials and home furnishing four leading industries output value，Over 500 billion yuan, 300 billion yuan, 200 billion yuan and 200 billion yuan respectively;The output value of the three characteristic industries of food industry, craft products and paper printing，Over 150 billion yuan, 100 billion yuan and 100 billion yuan respectively;Added value of tourism, logistics and financial industry，Over 60 billion yuan, 70 billion yuan and 60 billion yuan respectively;The output value of the construction industry exceeded 200 billion yuan，The added value of the cultural industry exceeded 60 billion yuan。Cultivate and form 15 enterprises whose main income exceeds 10 billion yuan, of which 4 exceed 50 billion yuan, and strive for 8 enterprises to enter China's top 500 enterprises or top 500 private enterprises。
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